Piston Liquid Filling Machine
As a trusted piston filling machine manufacturer and supplier, we offer high-performance Piston Liquid Filling Machines designed for accurate and consistent filling of liquid and semi-viscous products into bottles, jars, and containers. These machines are widely preferred by industries looking for reliable performance at a competitive piston filling machine price.
Our piston-based system is ideal for handling products such as syrups, creams, lotions, oils, and chemicals, ensuring controlled filling with minimal wastage. For thicker applications, you can also use Viscous Liquid Filling Machine, while for dedicated applications, Syrup Filling Machine ensures precise and consistent output.
Suitable for small to large-scale production, this machine is easy to operate and maintain. For higher production efficiency, you can also consider Automatic Liquid Filling Machine for faster and automated operations.
TECHNICAL DETAILS:
| Category | Parameter | Details |
|---|---|---|
| Technical | Machine Type | Manual / Semi-Automatic / Fully Automatic |
| Filling Technology | Gravity / Piston / Overflow / Vacuum | |
| Filling Capacity | 10 ml – 20 Liters | |
| Output Speed | 300 – 24,000 containers/hour | |
| Material | SS304 / SS316 (Food Grade) | |
| Liquid Compatibility | Water, Juice, Oil, Milk, Syrup, Sanitizer | |
| Container Types | Bottles, Jars, Pouches, Cans | |
| Filling Heads | 1 – 16 Nozzles | |
| Control System | PLC with HMI Touchscreen | |
| Power Supply | 220V / 380V, 3-Phase | |
| Air Pressure | 0.5 – 0.8 MPa | |
| Conveyor | SS Slat / Belt (Variable Speed) | |
| Cleaning System | Optional CIP | |
| Safety Features | Sensors, Interlocks, Emergency Stop | |
| Certifications | CE, ISO, GMP, HACCP | |
| Custom Features | Labeling Unit | Automatic label application |
| Batch/Date Printer | Prints batch & expiry details | |
| Bottle Unscrambler | Aligns bottles before filling | |
| UV Sterilizer | Ensures hygienic filling | |
| Anti-drip Nozzles | Prevents leakage & spillage | |
| Cost Factors | Machine Size | Larger machines cost more |
| Speed & Heads | Higher speed & more heads increase cost | |
| Automation Level | Fully Automatic > Semi-Automatic > Manual | |
| Material Grade | SS316 costlier than SS304 | |
| Add-ons | Extra features increase total cost | |
| Maintenance | Cleaning | Maintains hygiene and product quality |
| Lubrication | Ensures smooth operation | |
| Nozzle/Filter Check | Prevents clogging and flow issues | |
| Sensor Check | Ensures safety and accuracy | |
| Electrical Check | Reduces downtime and faults |
ADVANTAGES:
- High precision volumetric filling using piston mechanism
- Ideal for thick, viscous, and semi-viscous liquids
- Excellent control over fill accuracy and repeatability
- Minimizes dripping and product loss with controlled discharge
- Handles a wide range of container shapes and sizes
- Suitable for both low and high viscosity products
- Strong and durable construction for long-term industrial use
- Easy adjustment of filling volume without complex setup
- Supports integration with automatic production lines
- Ensures uniform filling even for dense or sticky products
Recommended Machines for Viscous Liquid Filling Applications:
Viscous Liquid Filling Machine
Ideal for thick products like cream, gel, and paste, ensures smooth and accurate filling
Syrup Filling Machine
Suitable for semi-viscous liquids like syrups, delivers precise and consistent filling without dripping
Automatic Liquid Filling Machine
Designed for high-speed production lines Improves efficiency with automated operation