Gear Pump Filling Machine
We are a leading Gear Pump Filling Machine manufacturer and supplier, offering advanced solutions for precise and controlled filling of liquids such as edible oils, lubricants, liquid chemicals, syrups, and solvents. These machines are ideal for applications where smooth flow and consistent output are essential, ensuring accurate volume control with minimal wastage. Designed for reliable performance and easy operation, our machines are widely used in food, pharmaceutical, chemical, cosmetic, and industrial packaging sectors.
Depending on product viscosity and production requirements, gear pump systems can be integrated with Automatic Volumetric Liquid Filling Machines for high-accuracy filling, Piston Filling Machines for handling thicker or semi-viscous liquids, and Overflow Liquid Filling Machines for applications requiring uniform fill levels and clean bottle presentation. We offer competitive Gear Pump Filling Machine price options along with customized configurations to meet specific production needs.
TECHNICAL DETAILS:
| Category | Parameter | Details |
|---|---|---|
| Technical | Machine Type | Semi-Automatic / Fully Automatic |
| Filling Technology | Gear Pump (Positive Displacement) | |
| Filling Capacity | 10 ml – 5 Liters (higher on request) | |
| Output Speed | 500 – 5,000 containers/hour (depends on viscosity & heads) | |
| Material | SS304 / SS316 (Food Grade) | |
| Liquid Compatibility | Oil, Syrup, Lotion, Cream, Chemicals, Sanitizer | |
| Container Types | Bottles, Jars, Containers, Cans | |
| Filling Heads | 1 – 6 Heads (commonly used) | |
| Control System | PLC with HMI / Digital Controller | |
| Power Supply | 220V / 380V, 1-Phase / 3-Phase | |
| Air Pressure | Not Required (optional for auto systems) | |
| Conveyor | Optional (in automatic models) | |
| Cleaning System | Manual / Optional CIP | |
| Safety Features | Sensors, Emergency Stop, Overload Protection | |
| Certifications | CE, ISO, GMP | |
| Custom Features | Labeling Unit | Automatic label application |
| Batch/Date Printer | Inkjet / Thermal coding | |
| Bottle Indexing | Ensures accurate positioning | |
| Heating System | For viscous liquids (optional) | |
| Anti-drip Nozzles | Prevents dripping | |
| Cost Factors | Machine Size | Larger capacity increases cost |
| Pump Accuracy | Higher precision = higher price | |
| Automation Level | Fully Automatic > Semi-Automatic | |
| Material Grade | SS316 costlier than SS304 | |
| Add-ons | Extra features increase cost | |
| Maintenance | Cleaning | Regular pump & pipeline cleaning |
| Lubrication | Required for gear mechanism | |
| Pump Check | Prevents wear & ensures accuracy | |
| Sensor Check | Maintains safety | |
| Electrical Check | Reduces downtime |
ADVANTAGES:
- Precise filling using gear-based positive displacement system
- Best suited for low to medium viscosity liquids (oil, syrup, chemicals, lotions)
- Smooth and steady flow ensures uniform filling accuracy
- High repeatability for consistent volume in every cycle
- Minimal product loss due to controlled and measured flow
- Does not require compressed air in standard models
- Easy volume adjustment through motor speed control
- Compact and space-saving design
- Low maintenance compared to piston-based systems
- Suitable for small to medium scale production
- Quick changeover for different container sizes
- Reliable performance for continuous operations
Recommended Machines for Gear Pump Filling Applications
Automatic Volumetric Liquid Filling Machine
Ideal for precise volume-based filling, ensures accurate and consistent output
Piston Filling Machine
Suitable for thicker liquids, provides controlled and reliable filling performance
Overflow Liquid Filling Machine
Best for thin liquids, maintains uniform fill levels for better product appearance